Structural and dielectric properties of B2O3/Li2O-added Ba0.6Sr0.4TiO3 multilayer ceramics for tunable devices

B₂O₃ and Li₂O (B/L)-added Ba_0.6Sr_0.4TiO₃ (BST) ceramics sintered at 940 °C exhibited a dense microstructure with large grains. The amount of B/L additive was 4.5 wt% with a B/L ratio of 1.5:1. The B/L-related liquid phase assisted the densification of the BST ceramics. This BST ceramic displayed a large dielectric constant (ε_r) of 2834 with a low dielectric loss (tan δ) of 0.21% at 1.0 MHz. It also displayed a large tunability (28.2% at 10 kV/cm) and a high figure of merit (FOM) of 134. BST thick-films were synthesized using the tape casting method. The thick-film densified at 940 °C exhibited a large tunability of 18.7% at 10.0 kV/cm and an FOM of 208; these are higher than the values reported in the literature. Multilayer ceramics (MLCs) consisting of five layers of 40-μm-thick BST thick-films and Ag electrodes were also fabricated at 940 °C. No diffusion occurred between the Ag electrode and BST thick-film. A large tunability of 67.6% at 52 kV/cm with a high FOM of 294 was obtained from this MLC. This verified that the B/L-added BST ceramic is effective for application in tunable multilayer devices.     

珲春地区高瓦斯矿井煤自然发火标志气体研究

为了探究珲春地区高瓦斯矿井煤自然发火情况，选取该地区板石煤矿22、23a和八连城煤矿18#、26#共4个煤层进行程序升温特性实验，分析了CO及烃类气体产生量随温度的变化规律，优选自然发火标志气体，测算煤自燃临界温度。结果表明，板石22、23a和八连城18#、26#四个煤层的自燃临界温度分别为101.0℃、97.6℃、121.0℃、169.1℃。CO和C2H4的初现温度大约在30℃与80～120℃，且产生量随温度单调递增，可作为煤自燃预测预报的主要参考指标|而同时，为了保证检测的全面与准确，还可以将规律性良好的其他烃类气体、烯烷比和链烷比进行辅助参考。     

Development of LTCC micro-hotplate with PTC temperature sensor for gas-sensing applications

Low temperature co-fired ceramic (LTCC) micro-hotplates show wide applications in gas sensors and micro-fluidic devices. It is easily structured in three-dimensional structures. This paper presents the low power consumption micro-hotplates which were developed with PTC (positive temperature coefficient) temperature sensor and inter-digitated electrodes. The paper presents two different structures for micro-hotplate with platinum as a heating element. The PTC temperature sensor using two different materials viz. PdAg and platinum paste are developed with micro-hotplates. The simulation has been achieved through COMSOL for LTCC and alumina micro-hotplates. The temperature variation with power consumption has been measured for the developed LTCC micro-hotplates. The change in resistance of PTC temperature sensors was measured with micro-hotplate temperature. The aim of this study was to place a temperature sensor with the gas sensor module to measure and control the temperature of micro-hotplate. A SnO₂ sensing layer is coated on LTCC micro-hotplate using screen printing and characterized for the sensing of carbon monoxide gas (CO). This study will be beneficial for designing hotplates based on LTCC technology with low power consumption and better stability of temperature for gas-sensing applications.     

A cathode support structure for use in a magnetron oscillator experiment

A low temperature co-fired ceramic (LTCC) material system has been used to develop a protype field emission cathode structure for use in an experimental magnetron oscillator. The structure is designed for used with 30 gated field emission array (GFEA) die electrically connected through silver metal traces and electrical vias. To approximate a cylinder, the cathode structure (48 mm long and 13.7 mm in diameter) is comprised of 10 faceted plates which cover the GFEA dies. Slits in the facet plates allow electron injection. The GFEA die (3 mm × 8 mm) are placed in axial columns of 3 and spaced azimuthally around a cylindrical support structure in a staggered configuration resulting in 10 azimuthal locations. LTCC manufacturing techniques were developed in order to fabricate the newly designed cathode with seven layers wrapped to form the cylinder with electrical traces and vias. Two different cathode wrapping techniques and two different via filling techniques were studied and compared. Two different facet plate manufacturing techniques were studied. Finally, four different support stand configurations for firing the cylindrical structure were also compared with a square post stand having the best circularity and linearity measurements of the fired structure.     

退火温度对冷轧DP980钢力学性能的影响

利用连续退火模拟机对DP980试验钢进行了连续退火试验,并通过扫描电镜、电子背散射衍射、透射电镜等研究了不同退火温度下(775、800、825和850 ℃),试验钢显微组织的演变规律和力学性能的变化趋势。结果表明:试验钢的屈服强度随着退火温度的升高而不断增大(从705 MPa增大到850 MPa),抗拉强度和断后伸长率则随着退火温度的升高而不断减小(抗拉强度从1150 MPa减小到1030 MPa;伸长率从8.9%减小到5.3%),这与试验钢的显微组织构成和形态分布密切相关。此外,不同退火温度下,试验钢的加工硬化率曲线均呈现单调下降的趋势。     

一种数字式高温燃油控制阀的特性研究

该文提出了一种数字式高温燃油控制阀,可以实现对高温燃油的连续精确控制。首先,针对高温的恶劣工况,进行了方案设计,包括前置级伺服阀的选用、主阀阀口的设计、整阀的冷却设计,介绍了其结构组成及工作原理;之后分别对高温阀的热特性和控制特性进行了仿真分析,结果表明该方案的高温阀能够满足设计要求。     

Fabrication of porous titania sheet via tape casting: Microstructure and water permeability study

In this article, we report the effects of slurry formulation and sintering conditions on the microstructure and permeability of porous titania sheets prepared by tape casting. It was found that solid concentration and binder content in the titania slurry play a vital role in the porosity and microstructure of the sintered titania sheets. Solid concentration and binder content were optimized based on the green tape quality and open porosity of the sintered titania sheets. The optimum solid concentration with the lowest surface roughness was obtained at 0.61 g/cm³. The effects of temperature and sintering time on the open porosity and crystal structure of the final product were also investigated. Increasing the sintering temperature from 1000 to 1100 °C resulted in increasing the pore size from 170 to 264 nm and decreasing the open porosity. Finally, water permeability of the porous titania sheets was studied to evaluate the permeation flux and maximum operating pressure. The results revealed that the permeability of the porous titania sheet is increased not only by increasing the open porosity but also by increasing the pore size.     

7075铝合金热变形连接接头的组织与性能

应用Gleeble-3500热模拟机对7075铝合金进行了热变形连接试验,利用金相显微镜和扫描电镜对不同温度和保温时间的接头界面组织进行了观察和分析,并对接头进行了拉伸性能测试。结果表明:当连接温度为460 ℃,保温时间为24 h时,对界面进行EDS分析,界面处已经没有氧化物的偏聚,此时的力学性能最佳,抗拉强度达到444 MPa,屈服强度为265 MPa。     

淬火温度对G105钢组织和性能的影响

利用硬度计、拉伸试验机、冲击试验机和光学显微镜等手段,研究了G105钢分别在890、910和930 ℃保温150 min淬火,随后进行630 ℃保温180 min回火处理后组织和性能变化。结果表明:随着淬火温度的升高,G105钢淬火硬度越来越高;经回火处理后,淬火温度为890 ℃和910 ℃时,调质硬度无太大差异,分别为33.2 HRC和32.7 HRC,淬火温度为930 ℃的调质硬度相对提高约1.5 HRC。试验钢强度随着淬火温度的升高也呈现升高趋势,但冲击韧性呈先升高后下降的趋势,这主要是由于调质后存在粒状碳化物的析出现象,导致其冲击韧性显著下降,故认为当淬火温度选取910 ℃时,获得的G105钢综合力学性能较佳。     

55SiCr弹簧钢中的残留奥氏体与碳化物

通过扫描电镜(SEM)、电子背散射衍射(EBSD)、透射电镜(TEM)、X射线衍射仪(XRD)、热膨胀仪、洛氏硬度计等手段研究了弹簧钢55SiCr的组织和相变点以及残留奥氏体和碳化物在热处理过程中的组织演变。结果表明:55SiCr弹簧钢淬火后残留奥氏体以块状分布在基体上;随回火温度的升高,残留奥氏体减少并呈粒状和薄膜状分布;C在残留奥氏体中富集,使其稳定性增强;Si抑制了碳化物的析出,提高了残留奥氏体的稳定性。低温回火时,Si延缓了渗碳体析出;高温回火时,C原子扩散速率提高,促进渗碳体析出,引起体积的收缩。慢速加热回火时,C有足够的时间扩散,从而促进渗碳体的形成,使渗碳体的形成温度提前;快速加热回火时,C来不及扩散,抑制了渗碳体的析出。回火加热速率一样时,试验钢的硬度随回火温度的提高而下降。当回火温度为400 ℃时,硬度值最大为51 HRC;当回火温度为650 ℃时,硬度值最小为37 HRC。当加热速率为0.1 ℃/s时,硬度值最小为33 HRC;当加热速率为200 ℃/s时,硬度值最大为40 HRC。